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AL-Q
Laser welding station for automated production
AL-Q laser welding-station for automated production
The AL-Q welding cell from ALPHA LASER is the solution for your demanding welding tasks. The system combines state-of-the-art process technology with intuitive operation via our powerful WINLaser 5 control software. Open for production integration thanks to Industry 4.0.
The compact AL-Q welding cell delivers maximum productivity wherever consistent weld seam quality is essential, e.g. in medical technology, aerospace, or sensor technology.
Pulsed and cw welding – with the AL-Q you can choose between 150 W and 600 W of laser power.
WINLaser® 5 – The New Generation of Laser Control
Fully developed by ALPHA LASER
With WINLaser 5, we present a powerful control system that is entirely our own – from architecture to implementation. The system architecture is based on high-quality industrial components from B&R Automation and impresses with:
- Reduced complexity
- Greater scalability
- Security by design
- Maximum system availability
- Improved performance
This well-thought-out foundation guarantees reliable and high-performance control of all laser processes.
Future-proof & Connected
We rely on OPC UA – the platform-independent communication standard of the industry for secure, reliable, and interoperable data transmission. Even today, we meet the requirements for Cyber Resilience under the CRA (Cyber Resilience Act) – ensuring maximum security and future viability.
WINLaser® CSP – The Connectivity Service Package for Industry 4.0
Smart production integration for your ALPHA LASER system
The WINLaser CSP Connectivity Service Package is the smart solution for production integration – developed based on the powerful WINLaser 5 system architecture.
This innovative package takes your manufacturing to the next level:
- Optimized production workflows
- Intelligent job management
- Interface standard UMATI (Universal Machine Technology Interface), giving machines a common language for Industry 4.0.
The right fixture for maximum efficiency and ergonomics
The right fixture plays a key role in throughput, precision, and ease of use. Our rotary axes offer the ideal solution for your laser welding application:
- Versatile options: Choose between pneumatic collet chuck or jaw chuck – for maximum flexibility in workpiece handling.
- Convenient operation: Precise control and easy handling, e.g. via foot switch, ensure a smooth process.
- Generous openings: Our rotary axes allow open workpiece diameters of up to 34 mm – ideal for a wide range of component sizes.
- Seamless integration: The fixtures are fully integrated into the WINLaser control system – for continuous processes without interface issues.
Already using a fixture and want to integrate it into an AL-Q system? Or still looking for the right workpiece holder? No problem – we’re happy to advise. On request, we’ll check the compatibility of your existing solution or develop a new fixture tailored precisely to your production needs and the specific requirements of laser welding.
- AL-Q 150 Download data sheet
- AL-Q 300 Download data sheet
- AL-Q 450 Download data sheet
- AL-Q 600 Download data sheet
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- Laser
Laser type/wavelength QCW fiber laser, 1070 nm Average power 150 W CW power 150 W Peak pulse power 1.5 kW Pulse energy 15 J Pulse duration 0.2–50 ms/CW Pulse frequency Single pulse to 100 Hz Beam parameter product at 50 µm 2–3 mm·mrad Operating mode Pulsed/CW Welding spot Ø 0.2–2.0 mm Focusing objective 150 mm Cooling Air - Control
Operating system WINLaser 5 Job management WINLaser CSP (optional) Input Touchscreen, mouse, keyboard Safety requirements Performance Level d - Working chamber
W × D × H Standard: 900 × 650 × 850 mm
Extended: 1300 × 650 × 850 mmWorktable (W × D)
(with M5 hole pattern)Standard: 610 × 440 mm
XL: 500 × 390 mmWorkpiece weight up to 100 kg, centred Travel range (X, Y, Z) Standard: 210 × 175 × approx. 300 mm
XL: 310 × 225 × approx. 300 mmPositioning accuracy (X, Y, Z) < 0.02 mm Travel speed (X, Y, Z) 25 mm/s - Overall dimensions
W × D × H
(in operating position, door open)Standard: 1850 × 1775 × 2470 mm
XL: 2380 × 2105 × 2470 mmW × D × H
(in transport position, door closed, excluding signal tower)1250 × 1140 × 1990 mm Weight 475 kg (XL: approx. 500 kg) - Media connections
Electrical connection 3 × 400 V / 50–60 Hz / 3 × 16 A Fume extraction NW45 connection, volume flow 50–250 m³/h, W3 certification recommended Cooling water
(with optional water cooling)½″ connection, supply temperature 18–24 °C, cooling capacity 3.5–5.7 kW, max. differential pressure 2 bar Shielding gas 6 mm push-in fitting Compressed air
(with optional pneumatic collet or Crossjet)6 mm push-in fitting Remote maintenance Ethernet port (alternatively: Wi-Fi) Customer network
(with WINLaser CSP option)Ethernet port - Options
WINLaser CSP interface I/O interface Rotary axis (jaw chuck/pneumatic collet) AL-DV wire feeder Tilt-Swivel Objective Air curtain Crossjet Pneumatic connection in the working chamber External chiller AL-Autofocus
- Laser
-
- Laser
Laser type/wavelength QCW fiber laser, 1070 nm Average power 300 W CW power 300 W Peak pulse power 3 kW Pulse energy 30 J Pulse duration 0.2–50 ms/CW Pulse frequency Single pulse to 100 Hz Beam parameter product at 50 µm 2–3 mm·mrad Operating mode Pulsed/CW Welding spot Ø 0.2–2.0 mm Focusing objective 150 mm Cooling Air - Control
Operating system WINLaser 5 Job management WINLaser CSP (optional) Input Touchscreen, mouse, keyboard Safety requirements Performance Level d - Working chamber
W × D × H Standard: 900 × 650 × 850 mm
Extended: 1300 × 650 × 850 mmWorktable (W × D)
(with M5 hole pattern)Standard: 610 × 440 mm
XL: 500 × 390 mmWorkpiece weight up to 100 kg, centred Travel range (X, Y, Z) Standard: 210 × 175 × approx. 300 mm
XL: 310 × 225 × approx. 300 mmPositioning accuracy (X, Y, Z) < 0.02 mm Travel speed (X, Y, Z) 25 mm/s - Overall dimensions
W × D × H
(in operating position, door open)Standard: 1850 × 1775 × 2470 mm
XL: 2380 × 2105 × 2470 mmW × D × H
(in transport position, door closed, excluding signal tower)1250 × 1140 × 1990 mm Weight 475 kg (XL: approx. 500 kg) - Media connections
Electrical connection 3 × 400 V / 50–60 Hz / 3 × 16 A Fume extraction NW45 connection, volume flow 50–250 m³/h, W3 certification recommended Cooling water
(with optional water cooling)½″ connection, supply temperature 18–24 °C, cooling capacity 3.5–5.7 kW, max. differential pressure 2 bar Shielding gas 6 mm push-in fitting Compressed air
(with optional pneumatic collet or Crossjet)6 mm push-in fitting Remote maintenance Ethernet port (alternatively: Wi-Fi) Customer network
(with WINLaser CSP option)Ethernet port - Options
WINLaser CSP interface I/O interface Rotary axis (jaw chuck/pneumatic collet) AL-DV wire feeder Tilt-Swivel Objective Air curtain Crossjet Pneumatic connection in the working chamber External chiller AL-Autofocus
- Laser
-
- Laser
Laser type/wavelength QCW fiber laser, 1070 nm Average power 450 W CW power 450 W Peak pulse power 4.5 kW Pulse energy 45 J Pulse duration 0.2–50 ms/CW Pulse frequency Single pulse to 100 Hz Beam parameter product at 50 µm 2–3 mm·mrad Operating mode Pulsed/CW Welding spot Ø 0.2–2.0 mm Focusing objective 150 mm Cooling Air/water - Control
Operating system WINLaser 5 Job management WINLaser CSP (optional) Input Touchscreen, mouse, keyboard Safety requirements Performance Level d - Working chamber
W × D × H Standard: 900 × 650 × 850 mm
Extended: 1300 × 650 × 850 mmWorktable (W × D)
(with M5 hole pattern)Standard: 610 × 440 mm
XL: 500 × 390 mmWorkpiece weight up to 100 kg, centred Travel range (X, Y, Z) Standard: 210 × 175 × approx. 300 mm
XL: 310 × 225 × approx. 300 mmPositioning accuracy (X, Y, Z) < 0.02 mm Travel speed (X, Y, Z) 25 mm/s - Overall dimensions
W × D × H
(in operating position, door open)Standard: 1850 × 1775 × 2470 mm
XL: 2380 × 2105 × 2470 mmW × D × H
(in transport position, door closed, excluding signal tower)1250 × 1140 × 1990 mm Weight 475 kg (XL: approx. 500 kg) - Media connections
Electrical connection 3 × 400 V / 50–60 Hz / 3 × 16 A Fume extraction NW45 connection, volume flow 50–250 m³/h, W3 certification recommended Cooling water
(with optional water cooling)½″ connection, supply temperature 18–24 °C, cooling capacity 3.5–5.7 kW, max. differential pressure 2 bar Shielding gas 6 mm push-in fitting Compressed air
(with optional pneumatic collet or Crossjet)6 mm push-in fitting Remote maintenance Ethernet port (alternatively: Wi-Fi) Customer network
(with WINLaser CSP option)Ethernet port - Options
WINLaser CSP interface I/O interface Rotary axis (jaw chuck/pneumatic collet) AL-DV wire feeder Tilt-Swivel Objective Air curtain Crossjet Pneumatic connection in the working chamber External chiller AL-Autofocus
- Laser
-
- Laser
Laser type/wavelength QCW fiber laser, 1070 nm Average power 600 W CW power 600 W Peak pulse power 6 kW Pulse energy 60 J Pulse duration 0.2–50 ms/CW Pulse frequency Single pulse to 100 Hz Beam parameter product at 50 µm 2–3 mm·mrad Operating mode Pulsed/CW Welding spot Ø 0.2–2.0 mm Focusing objective 150 mm Cooling Air/water - Control
Operating system WINLaser 5 Job management WINLaser CSP (optional) Input Touchscreen, mouse, keyboard Safety requirements Performance Level d - Working chamber
W × D × H Standard: 900 × 650 × 850 mm
Extended: 1300 × 650 × 850 mmWorktable (W × D)
(with M5 hole pattern)Standard: 610 × 440 mm
XL: 500 × 390 mmWorkpiece weight up to 100 kg, centred Travel range (X, Y, Z) Standard: 210 × 175 × approx. 300 mm
XL: 310 × 225 × approx. 300 mmPositioning accuracy (X, Y, Z) < 0.02 mm Travel speed (X, Y, Z) 25 mm/s - Overall dimensions
W × D × H
(in operating position, door open)Standard: 1850 × 1775 × 2470 mm
XL: 2380 × 2105 × 2470 mmW × D × H
(in transport position, door closed, excluding signal tower)1250 × 1140 × 1990 mm Weight 475 kg (XL: approx. 500 kg) - Media connections
Electrical connection 3 × 400 V / 50–60 Hz / 3 × 16 A Fume extraction NW45 connection, volume flow 50–250 m³/h, W3 certification recommended Cooling water
(with optional water cooling)½″ connection, supply temperature 18–24 °C, cooling capacity 3.5–5.7 kW, max. differential pressure 2 bar Shielding gas 6 mm push-in fitting Compressed air
(with optional pneumatic collet or Crossjet)6 mm push-in fitting Remote maintenance Ethernet port (alternatively: Wi-Fi) Customer network
(with WINLaser CSP option)Ethernet port - Options
WINLaser CSP interface I/O interface Rotary axis (jaw chuck/pneumatic collet) AL-DV wire feeder Tilt-Swivel Objective Air curtain Crossjet Pneumatic connection in the working chamber External chiller AL-Autofocus
- Laser
Technical accessories
Crossjet
External cooling
I/O interface
Laser Wire Feed System AL-DV for automated and manual laser wire deposit welding
Welding wires from 0,2 – 1,6 mm can be fed automatically
Pneumatic connection in the working chamber
Rotating axis RD-M
(chuck / pneumatic collet)
Sealing air
Turn and tilt objective
Our tilting objective significantly eases work in difficult workpiece positions. In the objective's full 360° rotational range, the beam can be directed continuously up to 40° from the vertical. Moving the workpiece is not required. The beam can be conveniently directed towards difficult to access locations while maintaining an ergonomic work posture. With focusing objective f = 150, LED ring light and protection glass
WINLaser® CSP Interface
The Connectivity Service Package WINLaser® CSP is the industry 4.0 solution for
seamless integration with your ALPHA LASER system. This innovative package
enhances manufacturing processes through smart job management and flexible
connectivity options via OPC UA or REST API, streamlining workflows for improved
efficiency.Get in touch
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