AL-Q laser welding-station for automated production

The AL-Q welding cell from ALPHA LASER is the solution for your demanding welding tasks. The system combines state-of-the-art process technology with intuitive operation via our powerful WINLaser 5 control software. Open for production integration thanks to Industry 4.0.

The compact AL-Q welding cell delivers maximum productivity wherever consistent weld seam quality is essential, e.g. in medical technology, aerospace, or sensor technology.

Pulsed and cw welding – with the AL-Q you can choose between 150 W and 600 W of laser power.



WINLaser® 5 – The New Generation of Laser Control

Fully developed by ALPHA LASER

With WINLaser 5, we present a powerful control system that is entirely our own – from architecture to implementation. The system architecture is based on high-quality industrial components from B&R Automation and impresses with:

  • Reduced complexity
  • Greater scalability
  • Security by design
  • Maximum system availability
  • Improved performance

This well-thought-out foundation guarantees reliable and high-performance control of all laser processes.

Future-proof & Connected

We rely on OPC UA – the platform-independent communication standard of the industry for secure, reliable, and interoperable data transmission. Even today, we meet the requirements for Cyber Resilience under the CRA (Cyber Resilience Act) – ensuring maximum security and future viability.

WINLaser® CSP – The Connectivity Service Package for Industry 4.0

Smart production integration for your ALPHA LASER system

The WINLaser CSP Connectivity Service Package is the smart solution for production integration – developed based on the powerful WINLaser 5 system architecture.

This innovative package takes your manufacturing to the next level:

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The right fixture for maximum efficiency and ergonomics

The right fixture plays a key role in throughput, precision, and ease of use. Our rotary axes offer the ideal solution for your laser welding application:

  • Versatile options: Choose between pneumatic collet chuck or jaw chuck – for maximum flexibility in workpiece handling.
  • Convenient operation: Precise control and easy handling, e.g. via foot switch, ensure a smooth process.
  • Generous openings: Our rotary axes allow open workpiece diameters of up to 34 mm – ideal for a wide range of component sizes.
  • Seamless integration: The fixtures are fully integrated into the WINLaser control system – for continuous processes without interface issues.

Already using a fixture and want to integrate it into an AL-Q system? Or still looking for the right workpiece holder? No problem – we’re happy to advise. On request, we’ll check the compatibility of your existing solution or develop a new fixture tailored precisely to your production needs and the specific requirements of laser welding.

Get in touch

    • Laser
      Laser type/wavelengthQCW fiber laser, 1070 nm
      Average power150 W
      CW power150 W
      Peak pulse power1.5 kW
      Pulse energy15 J
      Pulse duration0.2–50 ms/CW
      Pulse frequencySingle pulse to 100 Hz
      Beam parameter product at 50 µm2–3 mm·mrad
      Operating modePulsed/CW
      Welding spot Ø0.2–2.0 mm
      Focusing objective150 mm
      CoolingAir
    • Control
      Operating systemWINLaser 5
      Job managementWINLaser CSP (optional)
      InputTouchscreen, mouse, keyboard
      Safety requirementsPerformance Level d
    • Working chamber
      W × D × HStandard: 900 × 650 × 850 mm
      Extended: 1300 × 650 × 850 mm
      Worktable (W × D)
      (with M5 hole pattern)
      Standard: 610 × 440 mm
      XL: 500 × 390 mm
      Workpiece weightup to 100 kg, centred
      Travel range (X, Y, Z)Standard: 210 × 175 × approx. 300 mm
      XL: 310 × 225 × approx. 300 mm
      Positioning accuracy (X, Y, Z)< 0.02 mm
      Travel speed (X, Y, Z)25 mm/s
    • Overall dimensions
      W × D × H
      (in operating position, door open)
      Standard: 1850 × 1775 × 2470 mm
      XL: 2380 × 2105 × 2470 mm
      W × D × H
      (in transport position, door closed, excluding signal tower)
      1250 × 1140 × 1990 mm
      Weight475 kg (XL: approx. 500 kg)
    • Media connections
      Electrical connection3 × 400 V / 50–60 Hz / 3 × 16 A
      Fume extractionNW45 connection, volume flow 50–250 m³/h, W3 certification recommended
      Cooling water
      (with optional water cooling)
      ½″ connection, supply temperature 18–24 °C, cooling capacity 3.5–5.7 kW, max. differential pressure 2 bar
      Shielding gas6 mm push-in fitting
      Compressed air
      (with optional pneumatic collet or Crossjet)
      6 mm push-in fitting
      Remote maintenanceEthernet port (alternatively: Wi-Fi)
      Customer network
      (with WINLaser CSP option)
      Ethernet port
    • Options
      WINLaser CSP interface
      I/O interface
      Rotary axis (jaw chuck/pneumatic collet)
      AL-DV wire feeder
      Tilt-Swivel Objective
      Air curtain
      Crossjet
      Pneumatic connection in the working chamber
      External chiller
      AL-Autofocus
    • Laser
      Laser type/wavelengthQCW fiber laser, 1070 nm
      Average power300 W
      CW power300 W
      Peak pulse power3 kW
      Pulse energy30 J
      Pulse duration0.2–50 ms/CW
      Pulse frequencySingle pulse to 100 Hz
      Beam parameter product at 50 µm2–3 mm·mrad
      Operating modePulsed/CW
      Welding spot Ø0.2–2.0 mm
      Focusing objective150 mm
      CoolingAir
    • Control
      Operating systemWINLaser 5
      Job managementWINLaser CSP (optional)
      InputTouchscreen, mouse, keyboard
      Safety requirementsPerformance Level d
    • Working chamber
      W × D × HStandard: 900 × 650 × 850 mm
      Extended: 1300 × 650 × 850 mm
      Worktable (W × D)
      (with M5 hole pattern)
      Standard: 610 × 440 mm
      XL: 500 × 390 mm
      Workpiece weightup to 100 kg, centred
      Travel range (X, Y, Z)Standard: 210 × 175 × approx. 300 mm
      XL: 310 × 225 × approx. 300 mm
      Positioning accuracy (X, Y, Z)< 0.02 mm
      Travel speed (X, Y, Z)25 mm/s
    • Overall dimensions
      W × D × H
      (in operating position, door open)
      Standard: 1850 × 1775 × 2470 mm
      XL: 2380 × 2105 × 2470 mm
      W × D × H
      (in transport position, door closed, excluding signal tower)
      1250 × 1140 × 1990 mm
      Weight475 kg (XL: approx. 500 kg)
    • Media connections
      Electrical connection3 × 400 V / 50–60 Hz / 3 × 16 A
      Fume extractionNW45 connection, volume flow 50–250 m³/h, W3 certification recommended
      Cooling water
      (with optional water cooling)
      ½″ connection, supply temperature 18–24 °C, cooling capacity 3.5–5.7 kW, max. differential pressure 2 bar
      Shielding gas6 mm push-in fitting
      Compressed air
      (with optional pneumatic collet or Crossjet)
      6 mm push-in fitting
      Remote maintenanceEthernet port (alternatively: Wi-Fi)
      Customer network
      (with WINLaser CSP option)
      Ethernet port
    • Options
      WINLaser CSP interface
      I/O interface
      Rotary axis (jaw chuck/pneumatic collet)
      AL-DV wire feeder
      Tilt-Swivel Objective
      Air curtain
      Crossjet
      Pneumatic connection in the working chamber
      External chiller
      AL-Autofocus
    • Laser
      Laser type/wavelengthQCW fiber laser, 1070 nm
      Average power450 W
      CW power450 W
      Peak pulse power4.5 kW
      Pulse energy45 J
      Pulse duration0.2–50 ms/CW
      Pulse frequencySingle pulse to 100 Hz
      Beam parameter product at 50 µm2–3 mm·mrad
      Operating modePulsed/CW
      Welding spot Ø0.2–2.0 mm
      Focusing objective150 mm
      CoolingAir/water
    • Control
      Operating systemWINLaser 5
      Job managementWINLaser CSP (optional)
      InputTouchscreen, mouse, keyboard
      Safety requirementsPerformance Level d
    • Working chamber
      W × D × HStandard: 900 × 650 × 850 mm
      Extended: 1300 × 650 × 850 mm
      Worktable (W × D)
      (with M5 hole pattern)
      Standard: 610 × 440 mm
      XL: 500 × 390 mm
      Workpiece weightup to 100 kg, centred
      Travel range (X, Y, Z)Standard: 210 × 175 × approx. 300 mm
      XL: 310 × 225 × approx. 300 mm
      Positioning accuracy (X, Y, Z)< 0.02 mm
      Travel speed (X, Y, Z)25 mm/s
    • Overall dimensions
      W × D × H
      (in operating position, door open)
      Standard: 1850 × 1775 × 2470 mm
      XL: 2380 × 2105 × 2470 mm
      W × D × H
      (in transport position, door closed, excluding signal tower)
      1250 × 1140 × 1990 mm
      Weight475 kg (XL: approx. 500 kg)
    • Media connections
      Electrical connection3 × 400 V / 50–60 Hz / 3 × 16 A
      Fume extractionNW45 connection, volume flow 50–250 m³/h, W3 certification recommended
      Cooling water
      (with optional water cooling)
      ½″ connection, supply temperature 18–24 °C, cooling capacity 3.5–5.7 kW, max. differential pressure 2 bar
      Shielding gas6 mm push-in fitting
      Compressed air
      (with optional pneumatic collet or Crossjet)
      6 mm push-in fitting
      Remote maintenanceEthernet port (alternatively: Wi-Fi)
      Customer network
      (with WINLaser CSP option)
      Ethernet port
    • Options
      WINLaser CSP interface
      I/O interface
      Rotary axis (jaw chuck/pneumatic collet)
      AL-DV wire feeder
      Tilt-Swivel Objective
      Air curtain
      Crossjet
      Pneumatic connection in the working chamber
      External chiller
      AL-Autofocus
    • Laser
      Laser type/wavelengthQCW fiber laser, 1070 nm
      Average power600 W
      CW power600 W
      Peak pulse power6 kW
      Pulse energy60 J
      Pulse duration0.2–50 ms/CW
      Pulse frequencySingle pulse to 100 Hz
      Beam parameter product at 50 µm2–3 mm·mrad
      Operating modePulsed/CW
      Welding spot Ø0.2–2.0 mm
      Focusing objective150 mm
      CoolingAir/water
    • Control
      Operating systemWINLaser 5
      Job managementWINLaser CSP (optional)
      InputTouchscreen, mouse, keyboard
      Safety requirementsPerformance Level d
    • Working chamber
      W × D × HStandard: 900 × 650 × 850 mm
      Extended: 1300 × 650 × 850 mm
      Worktable (W × D)
      (with M5 hole pattern)
      Standard: 610 × 440 mm
      XL: 500 × 390 mm
      Workpiece weightup to 100 kg, centred
      Travel range (X, Y, Z)Standard: 210 × 175 × approx. 300 mm
      XL: 310 × 225 × approx. 300 mm
      Positioning accuracy (X, Y, Z)< 0.02 mm
      Travel speed (X, Y, Z)25 mm/s
    • Overall dimensions
      W × D × H
      (in operating position, door open)
      Standard: 1850 × 1775 × 2470 mm
      XL: 2380 × 2105 × 2470 mm
      W × D × H
      (in transport position, door closed, excluding signal tower)
      1250 × 1140 × 1990 mm
      Weight475 kg (XL: approx. 500 kg)
    • Media connections
      Electrical connection3 × 400 V / 50–60 Hz / 3 × 16 A
      Fume extractionNW45 connection, volume flow 50–250 m³/h, W3 certification recommended
      Cooling water
      (with optional water cooling)
      ½″ connection, supply temperature 18–24 °C, cooling capacity 3.5–5.7 kW, max. differential pressure 2 bar
      Shielding gas6 mm push-in fitting
      Compressed air
      (with optional pneumatic collet or Crossjet)
      6 mm push-in fitting
      Remote maintenanceEthernet port (alternatively: Wi-Fi)
      Customer network
      (with WINLaser CSP option)
      Ethernet port
    • Options
      WINLaser CSP interface
      I/O interface
      Rotary axis (jaw chuck/pneumatic collet)
      AL-DV wire feeder
      Tilt-Swivel Objective
      Air curtain
      Crossjet
      Pneumatic connection in the working chamber
      External chiller
      AL-Autofocus

Technical accessories

Crossjet

External cooling

I/O interface

Laser Wire Feed System AL-DV for automated and manual laser wire deposit welding

Welding wires from 0,2 – 1,6 mm can be fed automatically

Pneumatic connection in the working chamber

Rotating axis RD-M

(chuck / pneumatic collet)

Sealing air

Turn and tilt objective

Our tilting objective significantly eases work in difficult workpiece positions. In the objective's full 360° rotational range, the beam can be directed continuously up to 40° from the vertical. Moving the workpiece is not required. The beam can be conveniently directed towards difficult to access locations while maintaining an ergonomic work posture. With focusing objective f = 150, LED ring light and protection glass 

WINLaser® CSP Interface

The Connectivity Service Package WINLaser® CSP is the industry 4.0 solution for
seamless integration with your ALPHA LASER system. This innovative package
enhances manufacturing processes through smart job management and flexible
connectivity options
via OPC UA or REST API, streamlining workflows for improved
efficiency.

Get in touch

 
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