AL-Q laser welding-station for automated production

The AL-Q is a laser class 1 welding cell. It can be loaded manually or connected to a pick-and-place system.

The AL-Q is ideal for automated work. An electric door opens and closes at the push of a button, ideal for quickly equipping the work chamber. Individual parts or magazines find enough space on the centrally arranged worktable. Long components can also be inserted into the cabin from underneath via a passage in the worktable or via slots on the side of the housing (optional). A pick-and-place system can be connected or retrofitted for more automation.

It is a laser cell that is available with different air-cooled fiber laser sources with 150, 300, 450 or 600 watts. The 450 and 600 watts are optionally available with water cooling. The machine can be flexibly equipped with all ALPHA LASER processing heads. A quick-change system is optionally included.



RELIABLE SYSTEM CONTROL

The new WINLaser® 5 control system is powerful and easy to operate. The integrated control concept is designed by ALPHA LASER and is continuously being further developed.

NEW WITH WINLASER® CSP

The Industry 4.0 interface based on OPC 40530

THE RIGHT FIXTURE

An appropriate fixture makes all the difference when it comes to throughput and ergonomics. Our precise rotary axes offer high accuracy with convenient operation, for example by foot switch with pneumatic
 

    • Laser
      Laser type/wavelengthQCW Fiber Laser, 1070 nm
      Average power150 W
      CW-power150 W
      Peak pulse power1.5 kW
      Pulse energy15 J
      CoolingAir
      Pulse duration0.2-50 ms / CW
      Pulse frequencySingle pulse–100 Hz
      Beam parameter product for 50 µm2-3 mm*mrad
      Operating modePulsed/CW
      Welding spot Ø0.2–2.0 mm
      Focusing objective150 mm
    • Control
      Operating systemWINLaser 5
      Optional for production integrationWINLaser CSP (optional)
      InputTouchscreen, Mouse, Keyboard
    • Working chamber
      W × D × H900 × 650 × 850 mm
      Mounting plate (W × D)610 × 440 mm (with M5 hole grid)
      Workpiece weightUp to 100 kg, centered
      Movement range (X, Y, Z)210 × 175 × ca. 300 mm (standard), optional 310 × 225 × ca. 300 mm (XL)
      Positioning accuracy (X, Y, Z)< 0.02 mm
      Travel speed (X, Y, Z)<25 mm/s
    • External dimensions
      W × D × H1850 × 1775 × 2470 mm (in working position, door open)
      W × D × H1250 × 1140 × 1990 mm (in transport position, door closed, without signal tower)
      Weight475 kg
    • Connections
      Electrical connection3 × 400 V / 50-60 Hz / 3 × 16 A
      Exhaust gas extractionNW45 connection, 50-250 m³/h volume flow, W3 certification recommended
      Cooling water (with water cooling option)½" connection, supply temperature 18-24 °C, cooling capacity 3.5-5.7 kW, differential pressure max. 2 bar
      Shielding gas6 mm quick connector
      Compressed air (with pneumatic collet or Crossjet option)6 mm quick connector
      Remote maintenanceEthernet socket (alternatively: WLAN)
      Electrical connectionEthernet socket
      • Laser
        Laser type/wavelengthQCW Fiber Laser, 1070 nm
        Average power300 W
        CW-power300 W
        Peak pulse power3 kW
        Pulse energy30 J
        CoolingAir
        Pulse duration0.2-50 ms / CW
        Pulse frequencySingle pulse–100 Hz
        Beam parameter product for 50 µm2-3 mm*mrad
        Operating modePulsed/CW
        Welding spot Ø0.2–2.0 mm
        Focusing objective150 mm
      • Control
        Operating systemWINLaser 5
        Optional for production integrationWINLaser CSP (optional)
        InputTouchscreen, Mouse, Keyboard
      • Working chamber
        W × D × H900 × 650 × 850 mm
        Mounting plate (W × D)610 × 440 mm (with M5 hole grid)
        Workpiece weightUp to 100 kg, centered
        Movement range (X, Y, Z)210 × 175 × ca. 300 mm (standard), optional 310 × 225 × ca. 300 mm (XL)
        Positioning accuracy (X, Y, Z)< 0.02 mm
        Travel speed (X, Y, Z)<25 mm/s
      • External dimensions
        W × D × H1850 × 1775 × 2470 mm (in working position, door open)
        W × D × H1250 × 1140 × 1990 mm (in transport position, door closed, without signal tower)
        Weight475 kg
      • Connections
        Electrical connection3 × 400 V / 50-60 Hz / 3 × 16 A
        Exhaust gas extractionNW45 connection, 50-250 m³/h volume flow, W3 certification recommended
        Cooling water (with water cooling option)½" connection, supply temperature 18-24 °C, cooling capacity 3.5-5.7 kW, differential pressure max. 2 bar
        Shielding gas6 mm quick connector
        Compressed air (with pneumatic collet or Crossjet option)6 mm quick connector
        Remote maintenanceEthernet socket (alternatively: WLAN)
        Electrical connectionEthernet socket
        • Laser
          Laser type/wavelengthQCW Fiber Laser, 1070 nm
          Average power450 W
          CW-power450 W
          Peak pulse power4.5 kW
          Pulse energy45 J
          CoolingAir/Water
          Pulse duration0.2-50 ms / CW
          Pulse frequencySingle pulse–100 Hz
          Beam parameter product for 50 µm2-3 mm*mrad
          Operating modePulsed/CW
          Welding spot Ø0.2–2.0 mm
          Focusing objective150 mm
        • Control
          Operating systemWINLaser 5
          Optional for production integrationWINLaser CSP (optional)
          InputTouchscreen, Mouse, Keyboard
        • Working chamber
          W × D × H900 × 650 × 850 mm
          Mounting plate (W × D)610 × 440 mm (with M5 hole grid)
          Workpiece weightUp to 100 kg, centered
          Movement range (X, Y, Z)210 × 175 × ca. 300 mm (standard), optional 310 × 225 × ca. 300 mm (XL)
          Positioning accuracy (X, Y, Z)< 0.02 mm
          Travel speed (X, Y, Z)<25 mm/s
        • External dimensions
          W × D × H1850 × 1775 × 2470 mm (in working position, door open)
          W × D × H1250 × 1140 × 1990 mm (in transport position, door closed, without signal tower)
          Weight475 kg
        • Connections
          Electrical connection3 × 400 V / 50-60 Hz / 3 × 16 A
          Exhaust gas extractionNW45 connection, 50-250 m³/h volume flow, W3 certification recommended
          Cooling water (with water cooling option)½" connection, supply temperature 18-24 °C, cooling capacity 3.5-5.7 kW, differential pressure max. 2 bar
          Shielding gas6 mm quick connector
          Compressed air (with pneumatic collet or Crossjet option)6 mm quick connector
          Remote maintenanceEthernet socket (alternatively: WLAN)
          Electrical connectionEthernet socket
          • Laser
            Laser type/wavelengthQCW Fiber Laser, 1070 nm
            Average power600 W
            CW-power600 W
            Peak pulse power6 kW
            Pulse energy60 J
            CoolingAir/Water
            Pulse duration0.2-50 ms / CW
            Pulse frequencySingle pulse–100 Hz
            Beam parameter product for 50 µm2-3 mm*mrad
            Operating modePulsed/CW
            Welding spot Ø0.2–2.0 mm
            Focusing objective150 mm
          • Control
            Operating systemWINLaser 5
            Optional for production integrationWINLaser CSP (optional)
            InputTouchscreen, Mouse, Keyboard
          • Working chamber
            W × D × H900 × 650 × 850 mm
            Mounting plate (W × D)610 × 440 mm (with M5 hole grid)
            Workpiece weightUp to 100 kg, centered
            Movement range (X, Y, Z)210 × 175 × ca. 300 mm (standard), optional 310 × 225 × ca. 300 mm (XL)
            Positioning accuracy (X, Y, Z)< 0.02 mm
            Travel speed (X, Y, Z)<25 mm/s
          • External dimensions
            W × D × H1850 × 1775 × 2470 mm (in working position, door open)
            W × D × H1250 × 1140 × 1990 mm (in transport position, door closed, without signal tower)
            Weight475 kg
          • Connections
            Electrical connection3 × 400 V / 50-60 Hz / 3 × 16 A
            Exhaust gas extractionNW45 connection, 50-250 m³/h volume flow, W3 certification recommended
            Cooling water (with water cooling option)½" connection, supply temperature 18-24 °C, cooling capacity 3.5-5.7 kW, differential pressure max. 2 bar
            Shielding gas6 mm quick connector
            Compressed air (with pneumatic collet or Crossjet option)6 mm quick connector
            Remote maintenanceEthernet socket (alternatively: WLAN)
            Electrical connectionEthernet socket

Technical accessories

Crossjet

External cooling

I/O interface

Laser Wire Feed System AL-DV for automated and manual laser wire deposit welding

Welding wires from 0,2 – 1,6 mm can be fed automatically

Pneumatic connection in the working chamber

Rotating axis RD-M

(chuck / pneumatic collet)

Sealing air

Turn and tilt objective

Our tilting objective significantly eases work in difficult workpiece positions. In the objective's full 360° rotational range, the beam can be directed continuously up to 40° from the vertical. Moving the workpiece is not required. The beam can be conveniently directed towards difficult to access locations while maintaining an ergonomic work posture. With focusing objective f = 150, LED ring light and protection glass 

WINLaser® CSP Interface

The Connectivity Service Package WINLaser® CSP is the industry 4.0 solution for
seamless integration with your ALPHA LASER system. This innovative package
enhances manufacturing processes through smart job management and flexible
connectivity options
via OPC UA or REST API, streamlining workflows for improved
efficiency.

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