Flexible Wire Feeding for Manual and Automated Laser Welding

The AL-DV laser wire feeder system from ALPHA LASER is the ideal solution for precise wire-based laser welding – both in manual and automated operation. Developed to meet the highest demands of series production, the system combines intelligent sensor technology, finely adjustable mechanics, and seamless integration into existing manufacturing processes. With the AL-DV feed unit and the matching control unit, you maintain full control over the wire feed – even under challenging conditions.

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Your Key Advantages

  1. Reliable Monitoring:
    Sensors for wire end, wire feed, and wire burn-back continuously monitor the process and help prevent interruptions

  2. Adaptable and Versatile:
    Supports wire diameters from 0.2 to 1.6 mm with continuously adjustable feed speed

  3. Easy System Integration:
    Fully compatible with all ALPHA LASER devices – including digital control for automated processes

  4. Manual or Automated Operation:
    Wire feeding directly at the unit or via external handpiece – for maximum flexibility in workflow

  5. Precision Adjustment:
    Flexible alignment via mechanical adjustment wheels – ideal for changing welding requirements

 

Advantages
  • AL-DV
  • AL-DV - Download data sheet
    • Wire diameter 0.2–1.6 mm
      Feeding speed 0.5–150 mm/s
      Sensor systems wire end monitoring
      wire freezing monitoring
      wire feed monitoring
      Adjustment of feeding system manual via thumb wheel
      Weight approx. 5 kg
      Wire spool case optional on request
      Control Compatible with all ALPHA LASER-Systems. Machines with WINLaser Software
      require a control unit.
      Dimension driver unit (W × L × H) approx. 190 × 180 × 200 mm
      Dimension delivery unit (W × L × H) approx. 250 × 60 × 95 mm
      Field of adjustment of the feeding unit X-direction: ± 8 mm
      X/Y-plane: ca. ± 20 mm (± 8°)
      Y/Z-plane: ca. ± 20 mm (± 8°)
      Ambient temperature 10° C … 30° C
      Transport- and storage temperature 0° C … 60° C

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