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Tel: +49 (0)89 / 89 02 37-0 | E-Mail: info@alphalaserno more spam.deAL-ROCK
LASER HARDENING SYSTEM WITH POWDER DEPOSIT WELDING
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Mobile and Flexible Laser Hardening and Powder Deposit Welding
The AL-ROCK Is the First Mobile Robot for Targeted Hardening of Metal Surfaces.
The component to be hardened no longer needs to be dismantled, as the laser can be brought right to the workpiece. The far-reaching robot arm can easily access hard-to-reach places. All that is needed is the laser beam’s free access to the workpiece surface to be hardened.
The area which is to be hardened can be easily programmed using the scanner software: simply select the area that you wish to scan. Then the robot moves the scanner automatically to the marked area over multiple tracks. The result is a real-time 3D model. The operator then simply configures the process-relevant parameters, after which the program is simulated virtually.
The generated and confirmed program is automatically sent to the robot.
The laser beam precisely follows the workpiece contour in free 3D movements. Weld edges, nubs, grain structures, or individual points can be easily hardened this way. There is practically no thermal load on the surrounding area, which means that distortion is kept to a minimum. The heat flux within the component leads to self-quenching.
Your benefits at a glance:
- Transporting components is not necessary (e.g., pressing tools)
- Avoid transport damage to the component
- Significant time savings
- No cooling media required due to self-quenching of the workpiece
- Low-distortion hardening due to targeted and rapid heat input
- On-site control of the result by the customer possible
And the AL-ROCK can do even more: The laser system can also be used for laser welding, e.g., for powder deposit welding.
Stay flexible.- AL-ROCK
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- Laser
Laser type / wavelength Diode laser, 900 – 1070 nm Pilot Laser red 630 – 680 nm (? 5 mW), green 532 nm (5 mW) Power 3,000 W (CW) Focal distance f = 250 mm Shielding gas feed Included Laser cooling system External water-air cooling system Display and operation Display 1 on mobile part
Display 2 at the station with 8 mm cable for free position selection - Work area
Movement speed (X, Y, Z) Welding spot 0 – 10 mm/s over component surface Movement range (X, Y, Z) 3000 x 1000 x 1900 mm as spherical half space Lowest working point 0 mm Highest working point 1900 mm Radius of 3D work area approx. 2 m (from the booth) - Hardening
Gauges variable, from 5–20 mm (depending upon the material) Case hardening depth (CHD) max. 2 mm (depending upon the material) Control camera-guided continuous laser output control LompocPro with E-MAqS camera Repeat accuracy +/- 0.08 mm max. Smallest programmable path dimension 0.01 mm - External dimensions
Mobile part W × D × H 1200 x 1500 x 1800 mm Weight approx. 1,400 kg Station including cooler W × D × H 1100 x 1900 x 1800 mm Weight approx. 700 kg - External connections
Electrical connection 63 A 400 V 3 P + PE 6 h 50 Hz
from version P250 only 32 A 400 V 3 P + PE 6 h 50 Hz
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- Laser
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Handheld welding laser - Industries