An evolutionary step in laser welding technology

Precision, flexibility and efficiency: the AL-IN 500 F NEO is the solution for all those who want to master demanding welding tasks reliably and reproducibly. Whether in tool and mould making, sheet metal processing or repair welding, this easily integrable laser system fits seamlessly into your processes and opens up new possibilities for cost-efficient manufacturing.

The proven advantages of the AL-IN model variant are retained: flexible positioning of workpieces, the movable resonator system and the ability to weld on different worktables or even directly on pallets continue to ensure maximum adaptability. This is complemented by the new generation of laser technology, which enables a significantly higher cladding volume per unit of time.

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What makes the difference

Wide seam width range

The AL-IN 500 F NEO enables seam widths from 0.1 to 5.0 mm, covering an exceptionally wide range of applications in industrial laser welding. Different component geometries and material requirements can be efficiently processed with a single system.

The extended seam width range also allows wire diameters of up to 1.6 mm to be deposited. This increases process flexibility and enables faster cladding or identical results in a shorter amount of time.

Extended gap bridging for stable welding processes

Larger gaps between components can be handled reliably. The system bridges gaps of up to 0.6 mm at a sheet thickness of 5 mm, thereby reliably compensating for manufacturing tolerances.

This reduces the need for complex component preparation and minimizes rework. At the same time, weld seam quality remains consistently high, resulting in stable, reproducible welding processes in industrial applications.

High weld depth

Demanding welding tasks require sufficient joint depth. With a weld depth of up to 3 mm, stable and load-bearing welded joints can be achieved – even with thicker materials or increased requirements for seam strength.

This significantly expands the range of applications and enables the reliable implementation of applications that would not be possible or only limited with lower weld depths.

More than just three advantages – your key to efficient laser welding

With the AL-IN 500 F NEO, you combine three decisive factors for industrial welding processes: a wide seam width range, extended gap bridging and high weld depth. This combination ensures maximum flexibility and process reliability – from fast cladding with wire diameters up to 1.6 mm, through reliable compensation of manufacturing tolerances, to stable, load-bearing welded joints.

The result: less rework, shorter process times and a significant expansion of your application range – all with just one system.
Experience how the AL-IN 500 F NEO takes your production to a new level.

Optionally available:

Our tilt-and-swivel optics
The patented multifunction foot switch
An ergonomic wedge
A rotary axis module
A camera system
Our AL-DV wire feeder
The height-adjustable welding table AL-Hub or angled table

AL-IN 500 F NEO Download datasheet

Laser

Laser type / wavelength	Fiber laser, 1070 ± 10 nm
Average power	500 W
CW power	500 W
Peak pulse power	1.5 kW
Pulse energy	75 J
Pulse duration	0.2–50 ms / CW
Pulse frequency	Single pulse – 100 Hz
Operating mode	Pulsed / CW
Seam width	0.1–5 mm
Focusing optics	150 mm

OBSERVATION OPTICS

Leica binocular optics with eyepieces for eyeglass wearers 10×, optional 16×
EXTERNAL CONNECTIONS

Electrical connection 3 × 400 V / 50–60 Hz / 3 × 16 A

System cooling Air-cooled
OPTIONS

Tilt-and-swivel optics | Multifunction foot switch | Rotary axis module Camera system | Ergonomic wedge | AL-DV wire feeder | AL-Hub welding table