MOBILE AND FLEXIBLE: AN INNOVATIVE ROBOTIC SYSTEM FOR LASER SURFACE HARDENING AND LASER WELDING

AL-ROCK mobil opens a new dimension of flexibility for machining and hardening shops with a truly mobile robotic system featuring a powerful 4 kW high-performance fiber laser. The system is ready for operation in just a few minutes, with short set-up times that give you unbeatable time savings.
With its caterpillar track, AL-ROCK mobil can easily position itself at a workpiece for quick and flexible accessibility to areas needing hardening or welding. Its compact design simplifies loading and transport – ideal for use when changing locations on- or off-site. An all-rounder that opens up new possibilities for you.

All components from the robot controller to the powder feeder are integrated in the system, so it’s truly mobile!

7 LASER PROCESSES
We can offer you the best combination for your process thanks to good advice and a choice of optics:

DEEP WELDING
WIRE DEPOSITION WELDING
WOBBLE WELDING
HARDENING WITH SCANNER OPTICS
POWDER DEPOSITION WELDING
3D PRINTING
PULSE WELDING

A robot system according to your needs

The robot system is put together according to your needs. You have the choice

High-power laser (diode laser, fiber laser or disk laser) between 2 kW and 20 kW. More on request.
Different optics for laser beam hardening and laser powder deposition welding
Freely selectable industrial robots with a long range and optimal bearing load
Positioning systems with different bearing loads
Linear systems for floor or ceiling mounting
A cabin concept tailored to your needs
Automated powder deposition welding
And much more that we can only determine in a personal conversation.

Advantages

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CONTROL UNIT

The hardening process is controlled safely and precisely by means of a temperature control, because the exposure time of the laser radiation determines the depth of penetration into the component. The surface temperature of the workpiece is permanently monitored and controlled. The track width of the laser beam varies from 5-120 mm, depending on the focusing optics. The spot parameters can be changed with the zoom lens while the process is running. Complex processing tasks are adapted dynamically.

Automated powder deposition welding

For powder deposition welding, we offer a powder nozzle that works with 3 or 6 individual jets and guides the powder very well focused into the laser melt bath and fills
it optimally. It is possible to weld in 3D and in any direction, as the powder flow is not influenced by the tilt of the nozzle.

The optional “Weldfactory” software with scanner kit is an intuitive and intelligent system for scanning, programming, and welding complex component geometries.
This makes powder deposition welding child's play.

The control concept developed by ALPHA LASER ensures simple, easy-to-learn operation that can also be mastered quickly by less experienced employees. Access to the
machines is granted via remote maintenance interfaces in order to rectify errors and / or to advise on difficult applications.

Talk to us: Together we will develop your machine concept.